Punches instead of Plug and Feathers

TMan

New member
Hi,

ever used Punches instead of Plug and Feathers?
Like this https://pixabay.com/photos/tool-centre-punch-metal-steel-2523806/

I used some with a very small drillling diamater (8mm) and it worked relatively good.....
Advantages: very cheap (<1 Euro), small diameter.
Disadvantages: less effect

Cheers
 

thomasr

New member
As an example  drilling a round hole  in a piece of say perspex would have the effect of limiting a split/ fissure spreading further.  So drilling in to rock and punching  is  sending the presure force out evenly in all directions and generally is much less effective . Nevertheless it can and does work
 

Pitlamp

Well-known member
An interesting idea, TMan; thanks for posting. One other advantage you didn't mention is that minimal drilling is needed for the hole (i.e. save on battery energy).

But . . . prompted by on ThomasR's point, if a line of "relief holes" is drilled, either side of the hole to take the conical punch, it will have much greater effect (think old tax disc, which you tore out along a line of tiny perforations).

Another thing which would improve effectiveness is drilling the hole or holes a lot deeper than necessary to accept the hammered in punch. (This principle also applies to traditional plugs & feathers of course.)
 

Fishes

New member
Effective lubrication seems to make a big difference with plug and feathers. I don't know how effective it would be here.

Mel Milner was a big fan of drilling several small holes and driving in a standard chisel and seemed to have some success with that. I don't know if anyone is still using that technique.
 

Pitlamp

Well-known member
The late Keith "Ben" Bentham was a pastmaster at that. He's also the only person I ever saw drill a hole with a standard chisel (as opposed to a star drill, for those who still know what they are).
 

Fulk

Well-known member
(as opposed to a star drill, for those who still know what they are)

I remember hanging my butt out over the big pitch in Long Drop Cave to drill a hole for a 1-inch Rawlbolt with a star drill . . . it took about an hour.
 

Pitlamp

Well-known member
Fishes said:
Star drills - now you are making me feel really old. I think I still have some somewhere.

I bought some not that long ago - they have their uses in certain caving situations.

Fulk - only an hour? I'm seriously impressed with your drilling ability!
 

yuvals

Member
As you said, it less efficient and more prone to get stuck in the rock in case it not break it.

Since it is less efficient, you will have to drill closer holes (=more drills), so I don't think you save battery.

Nowadays, you can get cheep Plug and Feathers for about 1 Euro on AliExpress so, in my option, you better use Plug and Feathers.
 

TMan

New member
Thank you for your answers.
Plugs and feathers distribute the power also almost only in a circle.
Sure, the punches need smaller holes, which means small, lightweight machine (like the uneo), higher probability that you can pack it waterproof etc .... to drill holes deeper than required generates a breaking line.
I tried this method in a row, 5 punches, that worked quite well so far.
Nowerdays there are a lot of very good techniques...straws, micro-straws, time or parallel ignitors, plug and feathers, capping or modified externel capping (with detaupeurs or better and cheaper homemade detaupeurs), punches, swelling cement, kind of window openers.....every method has its advantages and disadvantages and its right to exist....golden age of enlargement. :clap:
 

thomasr

New member
Correct me if Im wrong but plugs and feathers tend to excert their force in 2 directions  forcing apart a fracture .IT is round punches in a drilled hole that try to split the rock in all directions so requiring a lot of effort
 

Roger W

Well-known member
Surely with plug and feathers you are hammering the plug down between the feathers and forcing them apart and outwards.  Arrange your feathers in the right position, and the resulting force will be applied to split the rock in the right direction.

As has been pointed out, simply hammering a tapered plug (punch) into a round hole will apply an outward force in all directions, tending to split the rock along its weakest line - maybe a pre-existing crack or a bedding plane, or where you have created a weakness by drilling a row of holes.

I think the feathers play a vital role in providing direction to the forces generated by hammering in the plug.
 
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