OK, so I've made my first (and possibly last) batch.
- 2 x P7 11W LEDs
- Three power settings for each LED (high - 100%, med - 35%, low - 5%)
- Independent control of each LED (one can be tuned off, or ran at a different power to the other)
- Low battery protection
- Head measures 88 x 50mm
I've made up a few Li-Ion battery packs which use the TrailTech waterproof connection, with chargers...
However the heatset can use any battery pack between 5.5v and 15v, so with a bit of work you can set it up to run off anything you want (eg Sten light batteries, 2x4.5v flatpacks, +5 rechargable AAs, a car 12v socket, etc). You'll just need to purchase a few connectors (i've got a couple spares...).
See, even Bounce likes them ...
(but only when turned off)
Costs are:
head unit = ?120
2-cell = ?30
4-cell = ?50
Smart charger = ?20
I think i have:
4 x 2-cell 2000mAh
2 x 4-cell 4000mAh
These prices are mostly for the raw materials, i'm not making much for my time. Therefore I will offer lots of help and advice, but no warranty. The whole unit can be stripped down relatively easy, should it need to be, and you can buy replacement parts from wherever i bought them from.
I've tried hard to make it fully waterproof, and it does resist a 5 minute dunk in the bath, but submerge it at your own risk.
The dual high power mode should be used with restraint. Unless actually underwater (or in a very draughty cold cave) it will probably overheat after five or so minutes. It is mainly for photos, rather than video. This has been a design compromise between thermal transfer and size. The PCB does have built-in thermal protection but i'm not sure i trust it totally...
Send me an email if you are interested...: roberteavis "at" hotmail "dot" com