Not being able to afford to buy one I decided to have a bash at making my own ladder, I used the CPC instructions here that Peter pointed me towards;
http://www.sat.dundee.ac.uk/arb/cpc/handbook95.html#ladders] [url]http://www.sat.dundee.ac.uk/arb/cpc/handbook95.html#ladders [/url]
Some aluminium tube was cut to length.
162mm each as suggested by CPC
The ends were finished off with a file
Then I bought some wire rope
My father made a jig for drilling the rungs on his lathe
Then I made a jig out of wood for spacing the rungs
My youngest donated some plasticene to form plugs for the rungs
I began threading the rungs onto the wire
The most difficult part is that the ends soon fray and it?s necessary to keep having the ends trimmed
Eventually enough rungs were threaded to fill the jig
Some old bits of alloy angle were drilled and screwed to make clamps to hold the rungs in position
The wires were pulled taut and clamped with wolf clamps and pins inserted into the wire with pliers
Then polyester resin added to secure the rungs
The first section was complete
The process was then repeated a few times along with much cursing and re-trimming of the wire ends, then I got the local ropeworks to crimp in thimbles to the ends.
I bought a spreader and a couple of maillons
Then carried out a test using a handy child initially then having a go myself
I?ve since rigged it from the fire escape and got the heaviest lads on site to give it a go, one rung did slip slightly but when this was drilled out the resin had not flowed properly round the wire. It?s been re-made and tried again with no problems.